Don Roberts Don's Fine Woodworking
Custom Furniture, Doors, and Refinishing
Crossville, Tennessee

Building Hardwood Doors

Basic Steps in the Process

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Select the rough sawn lumber

Joint/Flatten the lumber

Plane to thickness

Lay out the milled lumber

Rout the edge and end profiles

Glue-Up Rails & Stiles

Check everything

Rout glass opening

Attach the Astragal

Mortice for hardware

Mortice for hinges

Test fit the doors in the jamb
Then follows all the staining, sealing, and finishing ...