Don Roberts Don's Fine Woodworking
Custom Furniture, Doors, and Refinishing
Crossville, Tennessee

Building Hardwood Doors

Basic Steps in the Process

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Select the rough sawn lumber

Joint/Flatten the lumber
   

Plane to thickness

Lay out the milled lumber
   

Rout the edge and end profiles

Glue-Up Rails & Stiles
   

Check everything

Rout glass opening
   

Attach the Astragal

Mortice for hardware
   

Mortice for hinges

Test fit the doors in the jamb
   
Then follows all the staining, sealing, and finishing ...